Applied technologies for industrial painting an decoration
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FILL MIX

Proportioning, mixing and electronic mix ratio for the application of bi-component resins

  • casting
  • injection
  • spay
  • precise
  • simple
  • safe
  • intuitive
  • economic

FILLMIX means reliability and guarantee for

FILLMIX can execute microproportions of bi-component ingredients and also mix the resins simultaneously.

  • its optimized mix ratio
  • its proportion of ingredients
  • its constant quality level
  • its support to the production accounting
  • the process certifications

casting of resins in 2,5 cc. silicone molds.

If properly fitted, it can execute the following applications:

  • heat-filling
  • cold-filling
  • filling under pressure
  • spray filling

Easy interface appliances

It can be easily interfaced to any industrial automation system, such as:

  • robot programmes
  • loading consoles
  • centralized management systems

Complete heat casting system in portable box

Precise, Simple and Safe

FILLMIX operates with proportioning ratios considered particularly delicate, so mix ratios from 2% to 100% with a + - 0.5% tolerance and a 0,1 pitch (i.e. 2,7%) can be obtained.

The mix ratio and the proportion of ingredients can be calculated for each menu.

Up to 799 menus can be stored in the system.

You can select the menu previously set by a single push-button.

Pushing another button when the process stops, the machine will automatically start the washing and control sequences.

It automatically starts the resin changing cycle, upon request (optional).

The safety controls and blocks work whatever the inefficiency, causing any modification of the right mix ratio may be (mechanical failure, filter obstruction, shutdown of one measurer or of any other component).

The operating software is really simple and easy - everything is written down! Just follow the instructions visualized on the display step by step.

The programme will let you:

  • Check the quantities of the two components and relevant mix % in real time
  • Check and print out the consumptions of every single lot
  • Know the shutdown causes
  • Obtain the process report indicating the consumptions and working hours per lot

It is also a bit gissipy ... at the end of the day, it also tells you:

  • Consumptions of the menu used
  • Percentage of the menu set and percentage obtained
  • Working hours per lot

Economic

Depending on the system used, your investment will be paid back within a few months!

Main Technical & Operating Features

FILL MIX
Power supply 220 V- 50Hz single phase
Differential locking device yes
Stabilizer yes
Pneumatic supply min. 6 bar - max. 8 bar
Air regulation filter yes
Unit 1
Dimensions in cm (LxHxD) 100x60x25
Unit supports yes
Manual control yes
Automatic control yes
Remote control optional
Material contacting resins inox
Cold-water resin application yes
Low pressure application yes
Average pressure application yes
High pressure application yes
Automations interface yes
Integrated colour changing device optional
Controlled washing cycle yes
Automatic loading cycle yes
Automatic colour changing cycle yes
Controlled valves no. 4
Component A recycle yes
Component B recycle optional
Separated washing processes (A - B) yes
Minimum mix ratio 2%
Tolerance + - 0,5%
Min/max capacity (liter/minute) 0,02 - 3
Mix ratio pitch yes
Interface panel in ITALIAN language yes
Serial connection RS232 yes
Storable menus no. 799
Sound & visual alarms yes
Alarm diagnostic yes
Mix ratio control kit yes

Contact us and we will professionally analyse your needs and offer you the best solutions.